How To Repair 2005 Accord Gas Release Cable

Download Article

Download Article

Whether your family walks over them or your pets chew on them, electrical cords wear out over time. Getting replacement cords tin be expensive, but fortunately you tin can fix most cords on your own for a fraction of the toll. No affair how you program on doing the repair, cutting off the damaged portion first. For a simple, straightforward way to repair a cord, fit information technology with a new plug. If you tin't find a new plug and wish to preserve the cord's length, you could utilize metal solder with a soldering fe for a stronger set up. Then, plug in your repaired cord to see that it works too as a new one again.

1. 1

   Disconnect the string from the outlet. Brand sure it is completely unplugged before working on it. When it is plugged into an outlet, information technology nevertheless has an electric current running through information technology. Be careful to avoid touching any exposed metal wires or contacts while unplugging the cord. Detach any other cords or electronics connected to the wire as well.^[ane]

   • If you lot're dealing with heavily-damaged cords, consider shutting off the electricity first. Shut off the fuse or excursion breaker. Information technology is normally located in a secluded spot like in the basement or a storage room.

2. 2

   Inspect the cord for broken wires and other signs of harm. Feel the entire length of the string to encounter if it feels unusually warm. Look for any breaks in the insulation that could forestall the cord from working. Also, check plug prongs to see if they look melted or burned.^[2]

   • Consider marking any damaged areas and then you don't have to search for them afterwards. If you see a lot of serious damage, you lot may be meliorate off purchasing a new cord instead of attempting a repair.
   • Note that cleaved extension cords cannot safely exist spliced, or joined, dorsum together. No matter how well you try to reconnect the old wires, the string won't be safe for utilize. Instead, fit it with a new plug.

   Advertisement

3. iii

   Repair superficial damage by wrapping it with electrical tape. Take the border of the tape and place it over the cleaved casing. And then, wrap the record effectually the cord a few times to seal the damage. Make sure it's well-sealed, then treat other damaged portions the same way. Electric tape is a type of black vinyl that resists electricity, then it's great for safely wrapping upwardly cords equally long equally there aren't any exposed metal wires.^[iii]

   • If the cord is so damaged that yous see frayed metal, then you lot volition most probable take to cut it to repair it. Tape is only skillful for insulating wires, preventing existing superficial damage to preclude information technology from getting worse.
   • Another option is to fit a PVC shrink tube over the damaged portion. Oestrus it gently to compress it and seal off the intermission.
   • Other types of record, including duct tape, can work. Withal, electrical tape is the all-time choice because it is designed to work on electric components.

4. 4

   Cut the cord on both sides of the damaged portion using pliers. Stop cutting pliers and lineman's pliers are a couple of options for cut cleanly through electrical cords. Position the pliers past the damaged portion and sever the string. Cut through all of the insulation and wiring with a single endeavour. Then, do the aforementioned on the opposite side of the damaged portion to completely remove information technology.^[4]

   • Check the length of each remaining cord. If they are pretty long, yous may be able to reuse both of them. Throw away cut lengths that are besides brusque to be useful.
   • For instance, you might cut an extension string in half and reuse both parts. For smaller cords, such as from electronic devices, you lot may not need the shorter part even if it'south reusable.

5. 5

   Strip almost 1 in (2.five cm) of insulation off the cord with wire strippers. Wire strippers are very useful for removing the cord'south outer casing without dissentious the wires underneath it. Measure from the cut end of the wire, taking circumspection to avoid removing more than of the insulated casing than you lot need to. Clamp the pliers down to break the insulation, then slide information technology off the wire. Echo this with the other half of the cutting cord if y'all plan on soldering the pieces back together^[five]

   • This will reveal the electrical wires inside the cord. Expect to see 3 wires in thicker cords like extension cords. Smaller cords, such equally for household accessories, contain fewer wires.
   • If yous don't have wire strippers available, you could use a utility knife or another sharp tool. However, be very careful to avert damaging the electrical wires. Score the insulation until yous are able to remove it from the string.

6. half-dozen

   Remove insulation from each of the wires inside the cord. Measure out most ³⁄₄  in (1.9 cm) from the cut finish of each wire. So, use the wire strippers to intermission through the casing. Slide the cut insulation off when you lot're done. It will expose the copper wires, which you can reroute to your replacement cap.^[6]

   • The wires are a little smaller than the string, and then utilise wire strippers if yous have them. Wire strippers are a better selection for precision than other tools, such as a utility pocketknife, which can easily ruin the wires.
   • If y'all make a mistake and cut through the individual wires, don't worry. Your cord isn't ruined. Just cutting out the damaged portion again.
   • If you're planning on soldering the cord lengths back together, strip the wires within both parts.

   Advertisement

1. 1

   Select a new plug with the same number of prongs equally the old 1. Fixing a cord without soldering involves installing a new plug. The new plug has to match the old ane, but at that place are various types of plugs. Endeavor to get an identical plug that is the same shape and has the same number of prongs. Match the amp rating likewise, which volition likely be printed on the plugs.^[7]

   • Installing a new plug is the simplest solution for most types of cords, including extension cords. However, for some accessory cords, you may non be able to find or install a matching plug. Try soldering instead.
   • Take the plug with yous to a home comeback store to help notice a matching replacement. Sometimes you can pull the plug off or unscrew it from the erstwhile cord.
   • Many appliances and older extension cords utilize what is known every bit polarized cords and caps. The caps connect to a flat 2-wire cord. To place information technology, look for a ridge along the length of the cord, printed identifying information on the string, or gold and silver conductors on the plug.
   • Plugs can be purchased online or at dwelling improvement stores along with all the other tools needed for the repair.

2. 2

   Inspect the replacement cord cap for labels showing where each wire fits. Cord caps have several different slots with screws used to hold the wires in place. These slots tin vary depending on the kind of cap you're using. The slots may have labels like "blackness" and "white" that stand for to the wires inside the electrical string. Lucifer the labels to the color of the insulation on each wire.^[8]

   • If the cap doesn't take labels, check the screws. The black power wire connects to the orange contumely screw. The white neutral wire connects to the silver screw. Finally, the greenish ground wire connects to the green screw.
   • Note that the wire colors may differ depending on the cord or electrical code in your area. For example, in Europe, the power wire is often brown or black. Blue is for the neutral wire, while yellow and green are for the ground wire.
   • The wires have to exist plugged into the proper spots in order for the cord to work correctly. Putting them in the wrong places is dangerous! It could harm electronic devices or even increase the risk of electrical daze.

3. 3

   Constrict the ends of the exposed wires clockwise around the screws. Work on the wires 1 at a time, connecting them to the appropriate cap terminals. Proceed each wire secure by twisting the exposed strands together first. Then, brainstorm wrapping the wires clockwise effectually the screws. Most plugs have pocket-size notches you can apply to hold the wires in position, keeping them close to the screws.^[9]

   • Make sure all the wire strands accept been twisted together and are secured under their respective terminals. If they are loose, they could cause the cord to short circuit.
   • The exposed parts of the wires cannot bear upon one another. If they are touching, tuck them in closely against the cap and screws before using the cord.

4. 4

   Plow the screws clockwise to pin the wires to the cap. Employ a Phillips screwdriver on each screw. Once you lot tighten the screws, you won't exist able to motion the wires. Check them over to make sure they are well-positioned and secure. If yous demand to brand adjustments, loosen the screws past turning them counterclockwise.^[10]

   • Check your work earlier moving on. Whatever wire strands all the same outside of the spiral terminals are a trouble. Y'all might damage them by attempting to fit the other half of the plug over them.

5. v

   Fit the plug housing over the cap and screw it in place. Slide the other one-half of the plug forth the cord and onto the cap. Information technology will fit over the cap, keeping the wires well-protected. Inspect the outside portion of the housing for a modest pigsty where yous can fit a screw. Place the screw that came included with the new plug, then turn it clockwise to tighten it.^[11]

   • Take care non to overtighten the screw connector. It could beat the plug casing or the wires inside, creating a new hazard for anyone that comes into contact with it. Tighten information technology but enough to keep the plug halves secure.

6. 6

   Test the cord by plugging it into a functional outlet. If possible, shut off ability to the outlet before plugging in the repaired cord. Brand sure you deactivate power to the room or circuit where you plan on using the cord. Then, turn information technology back on in one case you're ready for the exam. Stay away from the repaired portion until you're sure the cord is working without upshot. If you don't see anything unusual, so the repair was a success!^[12]

   • If you notice a hissing audio, smoke, or other problems, close off the power right away. For your own rubber, exercise not impact the cord until you take deactivated the power.
   • If the cord doesn't work and you're sure you repaired it correctly, the problem could exist the outlet. Outlets wear out over time and need to exist replaced so the metal contacts firmly connect to the plug.

   Advertisement

1. one

   Gear up a ventilated work space that is heat-resistant, if possible. Choose a spot with a ventilation fan or at least some windows you lot can open to let out whatever smoke from the soldering iron. Use a fire-safe tabular array or workbench to protect against burns from the metallic solder and soldering iron. If you take a stainless steel or ceramic surface, you can utilize it. Another option is to spread a rut-resistant material, such every bit a glass soldering mat, where you plan on repairing the string.^[13]

   • Keep a cover and represent the soldering fe nearby. That way, you lot don't have to worry about it touching and damaging your work surface.
   • Tile, brick, and stone are a couple of types of flake metallic you tin utilize to protect tables from dripping metal. Most materials are safety to apply as long as you keep the soldering iron from them.
   • Soldering is a great way to repair valuable cords when you don't desire to purchase a new plug or tin't discover a suitable 1. Information technology works for all types of cords, but it's frequently best for single-wire cords with a permanently-attached plug.

2. two

   Slip a PVC shrink tube over the wire to utilise subsequently. A PVC shrink tube is like a piece of plastic that protects and insulates exposed wires. They come in dissimilar sizes, so cull one that is at least as large as the area y'all wish to repair. A i in (2.5 cm) tube is enough for most repairs. After choosing a tube, slide it along one of the cords so it'south out of the manner, leaving the cut and stripped wires exposed.^[14]

   • If you don't put the tube on the cord at present, you won't be able to do information technology later. Make certain y'all get one that is the proper size for the repair!
   • The tubes and other material needed for the repair are bachelor online or at near hardware stores.

3. iii

   Select 63/37 lead solder for an easy material to work with. Solder is a type of metal used to join wires together. A 63/37 solder wire is made of 63% tin and 37% atomic number 82, which both melt at a low temperature for a quick but strong fix. It melts at about 361 °F (183 °C). It's beginner-friendly and often used to repair electronics.^[15]

   • Note that you may find solder with other percentages. They are all slightly different. Although they can exist used, stick to a 63/37 lead solder wire for a straightforward repair.
   • There are as well lead-complimentary solder wires. These wires are environmentally safe but melt at a higher temperature. If y'all decide to use one, note that it melts at a temperature about 50°F (xxx°C) higher than lead solder.

4. 4

   Put on a pair of safety spectacles earlier operating a soldering iron. Wear the glasses for protection in instance the melted metal splashes on yous. Also, consider wearing a long-sleeved shirt, long pants, and closed-toe shoes for additional protection. Cover upward as much as possible to avert burns!^[16]

   • Be enlightened of the smoke released during the soldering process, especially if you're working with pb. Work outdoors or in an otherwise ventilated surface area while wearing a dust mask.
   • Go along other people and pets out of the expanse until you're finished and take given the soldering iron plenty of fourth dimension to absurd off.

5. 5

   Twist the exposed ends of the cord's internal wires together. Cutting out the damaged portion and strip the wires earlier doing this. And then, lucifer the wires inside the severed cord according to the color of their insulation. Depending on the string you're fixing, you might see more than than ane colour, such every bit cerise and blue. Twist the ruby-red wires together, and then twist the blue wires together, keeping the colors split.^[17]

   • Note that thicker cords, such equally extension cords, have more than than 1 internal wire. The wire colors have to lucifer or else you could short-circuit the system. Smaller cords, such as your average lamp cord or telephone charger, only take ane wire.
   • It is possible to solder wires by laying the exposed ends next. However, it's usually easier to twist them together and so coat them with solder.

6. 6

   Melt solder over the top of the wires to coat them. Hold the tip of the solder wire at a 45-caste angle above the exposed wires. So, raise the heated soldering iron up toward the wire, holding it at an contrary 45-caste angle. Gently melt the soldering material so it drips onto the exposed wires. Keep moving the solder wire and soldering fe back and forth until the exposed wires are coated in the solder.^[18]

   • The goal is to melt the soldering fabric, not the repaired wires. To avert melting them, don't let the soldering atomic number 26 linger in one spot. Also, avoid touching it to the wires.
   • You could become a soldering pencil instead of a regular soldering iron. It is smaller and easier to control, which tin be important when working with small wires. Hold information technology like a pencil.

7. 7

   Permit the soldered wires absurd for about 2 minutes. Leave them alone until they get absurd to the impact. While the repair cools, turn off your soldering iron and set it bated in a safety spot, such every bit a holder. Keep the repaired cord undisturbed then the solder sets properly.^[19]

   • If the solder doesn't take time to cool, information technology will be likewise brittle and the wires may come apart once more.

8. 8

   Rut the PVC tube gently after sliding it over the solder. Move the PVC tube downwardly string, positioning it so it completely covers the repaired area. To keep information technology from burning, get a hair dryer or some other source of gentle but consistent warmth. Hold it about 5 in (13 cm) back from the cord. Movement it back and forth to rut the tube until it shrinks and fits tightly over the soldered area.^[20]

   • If y'all don't have a hair dryer or a estrus gun, yous could try using a lighter. Be very careful to avoid burning the tube.

9. nine

   Exam the cord past plugging it into an electrical outlet. Shut off the electricity to the outlet by flipping the corresponding switch in your abode's fuse or circuit breaker box. And so, plug the wire in and reactivate the electricity. Sentinel the wire for fume or other problems. If it seems to be working without a problem, then consider it repaired.^[21]

   • Turn off the electricity correct away if you notice hissing or other problems. Continuing to use the cord could lead to a burn down or electric shock. You virtually likely volition demand to supplant it.

   Ad

Add New Question

• Question

  How do I fix a punctured wire?

  

  Punctures, similar cuts to insulation, present a safe concern to anyone handling it while energized. No cord should exist repaired. Cut the bad function of the cord out and make the original cord into ii shorter cords.

• Question

  What colour is the hot wire of a three prong extension cord?

  

  The black wire is the hot wire. If wired correctly, the tiptop left of the plug is hot, tiptop correct is neutral (white), and the bottom circular plug is the ground wire (green).

• Question

  How practise I open the extension string at the head office (end things are plugged into)?

  

  Most cord caps with terminals inside volition come up autonomously either by removing a spiral, squeezing the blades towards each other, or some other means. There should have been instructions included with the string cap.

• Question

  How exercise I connect the four wires within the string when the replacement plug has only 3 places to claw the wires?

  

  You must always lucifer the replacement cord caps to the original. All conductors must exist terminated to the proper terminal spiral. If non, information technology volition not work properly and/or constitute a safety chance.

• Question

  How can I repair copper electric cords?

  

  Cords should never be repaired, regardless of the usher textile. They can only be shortened with a replacement cord cap.

• Question

  How do I repair a burnt electric cord?

  

  Ends can be replaced using parts at the hardware store. The burnt part can be cut out and spliced dorsum together using solder and heatshrink. Ii wire cords need to be marked so you lot go on the hot and neutral in correct orientation. Three wire cords are usually color coded.

• Question

  Tin you repair a chewed cord?

  

  Drew Hawkins1

  Community Answer

  If the outer sheath of a cord is chewed upwards, but the internal wires aren't severed or damaged, you can repair the superficial damage hands. Start past unplugging the cord so yous don't accidentally shock yourself. Wrap electrical tape around the cord a few times to seal the damage. Make certain it's well-sealed and encompass all of the damaged areas with the tape to fully insulate the cord. You tin can then plug it dorsum in and meet if it works.

• Question

  How practise you lot supersede a power cord plug?

  

  Drew Hawkins1

  Community Answer

  Choose a new plug with the aforementioned number of prongs as the erstwhile one. Read the labels on the new cord cap to see where each wire fits. Cut off the cord from the sometime plug just below where information technology connects to it. And so, tuck the ends of the exposed wires clockwise around the screws. Work on the wires 1 at a fourth dimension, connecting them to the appropriate cap terminals. Keep each wire secure by twisting the exposed strands together showtime. Brainstorm wrapping the wires clockwise around the screws. Turn the screws clockwise to pin the wires to the cap with a Phillips screwdriver. And so, fit the plug housing over the cap and screw it in identify.

• Question

  Is it safe to put electrical record over exposed wires?

  

  Drew Hawkins1

  Community Respond

  Yes, information technology's totally prophylactic to put electric record over exposed wires. In fact, that's what it's designed for. Just make certain yous unplug or shut off power and so there isn't electricity flowing through the wires so you can avoid shocking yourself. Take the edge of the tape and place it over the broken casing. Then, wrap the tape effectually the cord a few times to seal the damage.

Inquire a Question

200 characters left

Include your e-mail accost to get a bulletin when this question is answered.

Submit

Advertisement

Video

• Y'all can test cords past using a continuity tester or multimeter. Use the testing probes to wait for a continuity of 0 ohms, indicating that the repaired cord is working properly.

• If y'all take a long cord, yous can cut it and turn it into a pair of smaller cords. If yous're left with a curt length afterward cut off the damage, then you're often amend off throwing it away.

• Always cheque to make sure y'all're using the right plug for the cord you're fixing. If you employ the wrong type of plug, it could crusade electrical harm to the wires.

Thanks for submitting a tip for review!

Advertisement

• Working with electrical wires is unsafe, so take all possible safe precautions to avert the risk of electric daze. Never handle a live wire!

• Co-ordinate to the National Electrical Code, splicing extension cords is unsafe. Repairs tin but be done by cut out the damaged portion and fitting a new plug.

• For safety, do non try to fix external cords past twisting them together, capping them with wire nuts, and covering them with electrical tape. This will work for splicing wires within your wall or junction box, but it doesn't insulate external cords to prevent fires or electric stupor.^[22]

Advertisement

Things You'll Need

• Wire cutters, pliers, or utility knife
• Wire strippers

• Wire plug
• Phillips screwdriver

• PVC shrink tube
• 63/37 lead solder
• Soldering fe or pencil
• Estrus gun, blow dryer, or lighter

About This Article

Thank you to all authors for creating a page that has been read 259,733 times.

Is this article up to date?

Source: https://www.wikihow.com/Repair-an-Electric-Cord

Posted by: lopezproff1944.blogspot.com

Share this post